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How to do garment QC check? As an example, the garment quality inspection protocols would normally like this:
ONSITE CHECK LIST | COMMENTS | RESULT |
---|---|---|
Zipper test - pull through the rivets/zipper/ Velcro and snap it should be resistant-The zip should lock when it closed - The zip should not open from the middle - the stress should be focus on the bartack-20 pcs | PASSED | |
Perform a check the smell of fabric/garment is BAD? | PASSED | |
Check the net weight for sweater garments (unit: lbs per dozen). Check 3 pieces per size. | PASSED | |
Check percentage statements for each kind of fiber in a garment. | PASSED | |
Hanger check if there is a hanger on the item-The hanger should be same as the approved sample and should not be damaged or distorted in any way. | PASSED | |
Check how the garments are folded and show finished folded dimensions of the garments--Check once only | PASSED | |
Feeling by hand to check if the fabric with humidity. | PASSED | |
Check the Care label content and symbols-1pc for each size each reference, the content match with the client’s requirement and fabric composition. |
FAILED | |
Needle Damage check - Pull the seams by hand in toughly force and check if there is any needle hole caused by the sewing machine - perform this test on all the seams -double check and take a picture especially for” waistband, leg hem, pocket seam, front and back rise...” -If needle damage holes were found, then the sample size increase to S4 record how many pcs with needle damage were found from the sample size S3 | PASSED | |
Perform metal detecting test | FAILED | |
Fitting on a model or a doll, If no mannequin available ask someone to wear his (her) size and insert picture of front, back and side-Should fit perfectly to the model and have the same effect than client pictures. ** ALL LINING DO NOT HANG OUT OF SELF FABRIC WHEN THE GARMENT IS WEARING ** 检查试穿时不能有任何里衬外露情况。 |
PASSED | |
Symmetric check - check if the right/left leg, sleeves, pocket design are symmetric - check if the garment twist and measure the difference if found | N/A | |
Washing test using soap, no color fading. | FAILED |
An example of the garment pre-shipment inspection ->Measurement Chart:
size point | size 10 | size 12 | tol | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
chest at U'arm seam level | 70 | 0 | 1 | 0.5 | 1 | 0 | 75 | 0.5 | 1 | 0 | 1 | 0 | 2 |
underbust at seam | 68 | -0.5 | -1 | -0.5 | 0 | 0.5 | 73 | -1 | 0 | 0.5 | 0.5 | 0 | 2 |
waist at seam | 68 | 0 | -1 | -0.5 | 0 | 0.5 | 73 | -0.5 | 0 | 0.5 | 0.5 | 0 | 2 |
hem-2 x across back | 111 | 1.5 | 1 | 2.5 | 1.5 | 1 | 116 | 1 | 1.5 | 1 | 1.5 | 1 | 2 |
C/B length to hem | 64.5 | 1 | 1 | 0.5 | 0.5 | 0 | 64.8 | 1 | 1 | 0.5 | 0 | 1 | 1 |
neck drop front strap point to seam | 15.5 | 0 | 0.5 | 0.5 | 0.5 | 0 | 15.8 | 0.5 | 0.5 | 0 | 0 | 0.5 | 0.5 |
neck drop back strap point to seam | 17.5 | 0 | 0.5 | 0.5 | 0 | 0.5 | 17.5 | 0.5 | 0.5 | 0 | 0 | 0 | 0.5 |
front strap separation | 18 | 0 | 0 | 0 | 0 | 0 | 18.6 | 0 | 0 | 0 | 0 | 0 | 0.5 |
CF waistband depth | 11 | 0.5 | 0 | 0 | 0.5 | 0 | 11 | 0.5 | 0.5 | 0 | 0 | 0.5 | 0.5 |
CB waistband depth | 9.5 | 0.5 | 0 | 0.5 | 0.5 | 0 | 9.5 | 0.5 | 0 | 0.5 | 0 | 0.5 | 0.5 |
zip length | 30 | 0 | 0 | 0 | 0 | 0 | 30 | 0 | 0 | 0 | 0 | 0 | 0.5 |
3rd party preshipment products goods factory onsite inline final Random PSI TPI FRI DUPRO third party on-site in-line pre-shipment QA QC check quality control assurance services in China India Vietnam Thailand Malaysia Bangladesh Taiwan.